Forging Segment for Shantui Komatsu CAT

Short Description:

Why divide the sprocket into segment?
1.Excavator operation relies on hydraulic power, while bulldozer operation relies on movement. The sprocket of bulldozer require higher performance and need to be achieved through forging processes.
2.The sprocket is typically cast as a whole. However, forging requires large tonnage hydraulic presses, and for a bulldozer sprocket, an even larger hydraulic press of tens of thousands of tons is needed.Segment are designed for ease of installation.


Product Detail

Product Tags

Improvement of forging process

Changing from two or three teeth to five teeth reduces the occurrence of tooth block loosening. Changing the positioning circle to a positioning block reduces machining errors and interference between the positioning circle and the installation surface caused by heat treatment deformation.

segment_01

Due to the forging process, the side and flange surfaces of the segment in the upright forging process need to retain a certain draft angle, and the machined surface of the forged semi-finished product must be processed.

Model We Can Supply

SEGMENT
Model OEM Pitch Tooth Hols Aperture(mm) Weight Brand Other OEM(BERCO)
DH08 111H-18-00001 154 3 3 17.5 4.1 shantui
111H-18-00002 4 4 17.5 5.5 shantui
SD13 10Y-18-00043 190 5 5 19.3 10.75 shantui
DH36 1175-18-00009 228.6 6 6 26.5 shantui
1175-18-00035 5 5 26.5
SD16、D65、D60、D85ESS-2 16Y-18-00014H 203.2 3 3 23.5 8.5 shantui/komatsu 14X-27-15112/1,141-27-32410,144-27-51150,615-4149,KM2111,KM162
(16Y-18-00049)
SD22、D85 154-27-12273A 216 5 5 23.5 15 shantui/komatsu 155-27-00151,615-4150,KM224
SD32 、D155 175-27-22325A 228.6 3 3 26.5 12 shantui/komatsu 175-27-22325/4  17A-27-11630,KM193,17A-27-41630
SD52、D375 185-18-00001 280 5 5 28.5 33 shantui/komatsu 195-27-33110/1,KM1285
SD90、D475 1189-18-00001/ 317.5 5 5 31.5 43 shantui/komatsu
198-27-42260
D50、D41、D58、D53 131-27-61710 175 3 3 19.5 6 komatsu 131-27-61710、131-27-42220、KM788
D5B 5S0836 175 3 3 18 5 CAT 6Y5244、CR4408.7P2636
D6D/C/G 6T4179/6T4179/6P9102 202.8 5 4 17.8/20.8 11.57 CAT 6Y5012,5S0050,7P2706,CR3330,CR3329,8P5837,8E4365/CR5476,117-1616
D6H/R 6Y2931/1026677 202.8 5 5 17.8 11.5 CAT 7G7212,8E9041,7T1697,CR5515,173-0946
D7G/E/F 8E4675/8E4675/8E4675 216 5 4 20.8 14.7 CAT 5S0052,3P1039,8P8174,CR3148
D8N/R.D7H/R 7T9773/6Y2354, 215.9 5 7 20.8 16.4 CAT 6Y3928,CR5050,9W0074
6Y2354/7T9773
D8N/R.D7H/R 314-5462 215.9 5 5 20.8 16.4 CAT CR7160
D8K.D8H 6T6782/6T6782 228.6 3 3 24.5 12 CAT 2P9510,5S0054,CR3144
D6N.D6M 6I8077/6I8077 190 5 5 18.5 9 CAT 6I8077/8,CR5875
D9N 7T1247 240 5 6 24.6 23.98 CAT CR4686
D10N 6T9537 260.35 5 6 27.61 26.7 CAT CR5047
832 632-7793 228.6 3 5 26.5 11.63 CAT

HRC

segment-HRC

Due to the forging process, the side and flange surfaces of the segment in the upright forging process need to retain a certain draft angle, and the machined surface of the forged semi-finished product must be processed.

Packing

packing (2)
packing (1)

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